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Density functional theory-informed design of radiation-resistant dilute ternary Cu alloys

Vaibhav Vasudevan1,*, Thomas Schuler2, Pascal Bellon1, and Robert Averback1

  • 1Materials Research Laboratory, University of Illinois Urbana-Champaign, 104 South Goodwin Ave., MC-230, Urbana, Illinois 61801, USA
  • 2Université Paris-Saclay, CEA, Service de recherche en Corrosion et Comportement des Matériaux, SRMP, 91191 Gif-sur-Yvette, France

  • *Contact author: vv22@illinois.edu
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Phys. Rev. Materials 10, 033602 – Published 2 March, 2026

DOI: https://doi.org/10.1103/ncdl-n17w

Abstract

This research establishes a systematic, high-throughput computational framework for designing radiation-resistant, dilute ternary copper-based alloys by addition of solutes that bind to vacancies and reduce their mobility, thus promoting interstitial-vacancy recombination. The first challenge in developing alloys by this method is mitigating the vacancy-mediated solute drag effect, since density functional theory (DFT) calculations show that solutes that bind strongly to vacancies are also rapidly dragged to point-defect sinks, and thus removed from the matrix. To overcome this problem, two types of solutes are added to the Cu matrix: a first solute with a strong vacancy binding energy (B-type species) and another solute that binds to ‘‘B’’ and is a slow diffuser in Cu (C-type species). Using DFT, 21 synergistic solute pairs are screened, with “B”=Zr, Ge, Sn and “C”=Fe, Co, Mo, Ni, Nb, W, Cr. Two promising alloys, Cu(Zr,Co) and Cu(Zr,Fe) are then investigated in detail in the dilute regime. Diffusion and solute drag in these alloys are modeled using the kinetic cluster expansion approach (KineCluE) under irradiation conditions. It is shown that strong Zr-‘‘C’’ thermodynamic binding, especially between Zr and Co, significantly reduces the mobility of Zr solute and suppresses the vacancy-mediated solute drag. Using an analytical framework for the standard five-jump frequency model for diffusion in binary alloys, it is found that vacancy-Zr-Co triplets disrupt the kinetic circuits that promote solute drag in the binary alloy by raising the dissociation barrier for the vacancy from the solute.

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Phys. Rev. Materials 10, 033602– Published 2 March, 2026
  • Received 23 October 2025
  • Accepted 23 January 2026
Article part of CHORUS
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