Export citation

Export citation

Choose format for download:

Download Citation
  • Access by Xinjiang University

Semihard Iron-Based Permanent-Magnet Materials

Li Yin1,*, Rinkle Juneja1, Lucas Lindsay1, Tribhuwan Pandey2, and David S. Parker1

  • 1Material Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831, USA
  • 2Department of Physics, University of Antwerp, B2020, Antwerp, Belgium

  • *yinl@ornl.gov

Phys. Rev. Applied 15, 024012 – Published 4 February, 2021

DOI: https://doi.org/10.1103/PhysRevApplied.15.024012

Abstract

Permanent magnets generally require a favorable, but difficult-to-achieve combination of high magnetization, Curie point, and magnetic anisotropy. Thus there have been few, if any, viable permanent magnets developed since the 1982 discovery of Nd2Fe14B [M. Sagawa, S. Fujimura, H. Yamamoto, Y. Matsuura, and S. Hirosawa, J. Appl. Phys. 57, 4094 (1985)]. Here we point out, both by direct first-principles calculations on the iron carbides and silicides Fe5C2, Fe5SiC, and Fe7C3 as well as a discussion of recent experimental findings, that there are numerous rare-earth-free iron-rich potential permanent-magnet materials with sufficient intrinsic magnetic properties to reasonably achieve room-temperature energy products of 20–25 MG Oe. This is substantially better than the performance of the best available rare-earth-free magnets based on ferrite, as well as shape-anisotropy-employing alnico. These magnets could plausibly fill, at low cost, the present performance “gap” [J. M. D. Coey, Scr. Mater. 67, 524 (2012)] between the best rare-earth-free magnets and rare-earth magnets such as Nd2Fe14B and SmCo.

Physics Subject Headings (PhySH)

Article Text

References (55)

  1. J. M. D. Coey, Permanent magnets: Plugging the gap, Scr. Mater. 67, 524 (2012).
  2. J. Mohapatra and J. P. Liu, in Handbook of Magnetic Materials, edited by E. Brück (Elsevier, North Holland, 2018), p. 1.
  3. R. W. McCallum, L. H. Lewis, R. Skomski, M. J. Kramer, and I. E. Anderson, Practical aspects of modern and future permanent magnets, Annu. Rev. Mater. Res. 44, 451 (2014).
  4. A. Athavale, K. Sasaki, B. S. Gagas, T. Kato, and R. D. Lorenz, Variable flux permanent magnet synchronous machine (VF-PMSM) design methodologies to meet electric vehicle traction requirements with reduced losses, IEEE Trans. Ind. Appl. 53, 4318 (2017).
  5. M. K. D. Manshadi, M. Saadat, M. Mohammadi, R. Kamali, M. Shamsi, M. Naseh, and A. Sanati-Nezhad, Magnetic aerosol drug targeting in lung cancer therapy using permanent magnet, Drug Delivery 26, 120 (2019).
  6. I. Matsuzaki, M. Hattori, H. Yamauchi, N. Goto, Y. Iwata, T. Yokoi, M. Tsunemi, M. Kobayashi, T. Yamamura, and R. Miyahara, Magnetic anchor-guided endoscopic submucosal dissection for colorectal tumors (with video), Surg. Endosc. 34, 1012 (2020).
  7. A. Vishina, O. Y. Vekilova, T. Björkman, A. Bergman, H. C. Herper, and O. Eriksson, High-throughput and data-mining approach to predict new rare-earth free permanent magnets, Phys. Rev. B 101, 094407 (2020).
  8. P. G. Caceres, Low-temperature synthesis of nanostructured χFe5C2 platelets in CO+H2 atmospheres, Mater. Charact. 56, 26 (2006).
  9. C. M. Fang, M. H. F. Sluiter, M. A. van Huis, C. K. Ande, and H. W. Zandbergen, Origin of Predominance of Cementite among Iron Carbides in Steel at Elevated Temperature, Phys. Rev. Lett. 105, 055503 (2010).
  10. P. Spinat and P. Herpin, Etudes par diffraction de neutrons de la phase Mn5SiC et des solutions solides (Mn1xMox)5SiC,(Mn1xFex)5SiC. Propriétés structurales et magnétiques, Bull. Minéral. 99, 13 (1976).
  11. W. Ge, W. Gao, J. Zhu, and Y. Li, In situ synthesis of Hägg iron carbide (Fe5C2) nanoparticles with a high coercivity and saturation magnetization, J. Alloys Compd. 781, 1069 (2019).
  12. S. Lomayeva, E. P. Elsukov, A. Maratkanova, G. N. Konyigin, and A. V. Zagainov, Structure and magnetic properties of mechanically synthesized iron silicocarbide Fe5SiC (Russian translation into English, submitted with the paper), Phy. Met. Met. Sci. 99, 42 (2005).
  13. A. L. Ul’yanov, E. P. Elsukov, M. A. Eremina, A. V. Zagainov, and A. A. Chulkina, Structural and phase transformations during heat treatment of the Fe(71.4)Si(14.3)C(14.3) amorphous alloy prepared by mechanical alloying, Phys. Met. Metallogr. 110, 542 (2010).
  14. E. P. Yelsukov, A. N. Maratkanova, S. F. Lomayeva, G. N. Konygin, O. M. Nemtsova, A. I. Ul’yanov, and A. A. Chulkina, Structure, phase composition and magnetic properties of mechanically alloyed and annealed quasibinary Fe(70)Si(x)C(30x) alloys, J. Alloys Compd. 407, 98 (2006).
  15. B. Williams, D. Clifford, A. A. El-Gendy, and E. E. Carpenter, Solvothermal synthesis of Fe7C3 and Fe3C nanostructures with phase and morphology control, J. Appl. Phys. 120, 033904 (2016).
  16. X. Lai, F. Zhu, J. Liu, D. Zhang, Y. Hu, G. J. Finkelstein, P. Dera, and B. Chen, The high-pressure anisotropic thermoelastic properties of a potential inner core carbon-bearing phase, Fe7C3, by single-crystal X-ray diffraction, Am. Mineral. 103, 1568 (2018).
  17. C. Prescher, L. Dubrovinsky, E. Bykova, I. Kupenko, K. Glazyrin, A. Kantor, C. McCammon, M. Mookherjee, Y. Nakajima, N. Miyajima, et al., High Poisson’s ratio of Earth’s inner core explained by carbon alloying, Nat. Geosci. 8, 220 (2015).
  18. T. N. Lamichhane, V. Taufour, M. W. Masters, D. S. Parker, U. S. Kaluarachchi, S. Thimmaiah, S. L. Bud’ko, and P. C. Canfield, Discovery of ferromagnetism with large magnetic anisotropy in ZrMnP and HfMnP, Appl. Phys. Lett. 109, 092402 (2016).
  19. R. Skomski and J. M. D. Coey, Magnetic anisotropy — How much is enough for a permanent magnet?, Scr. Mater. 112, 3 (2016).
  20. P. Blaha, K. Schwarz, G. K. H. Madsen, D. Kvasnicka, and J. Luitz, WIEN2k, An Augmented plane wave + local orbitals program for calculating crystal properties (Technische Universität Wien, Vienna, 2001).
  21. E. Sjöstedt, L. Nordström, and D. J. Singh, An alternative way of linearizing the augmented plane-wave method, Solid State Commun. 114, 15 (2000).
  22. J. P. Perdew, K. Burke, and M. Ernzerhof, Generalized Gradient Approximation Made Simple, Phys. Rev. Lett. 77, 3865 (1996).
  23. D. J. Singh and L. Nordstrom, Planewaves Pseudopotentials and the LAPW Method, 2nd ed. (Springer, Berlin, 2006).
  24. K. H. Jack and S. Wild, Nature of χ-carbide and its possible occurrence in steels, Nature 212, 248 (1966).
  25. L. Andreas, S. Shunli, L. Zi-Kui, W. Marc, and N. Rainer, Crystal structure determination of Hägg carbide, χFe5C2 by first-principles calculations and rietveld refinement, Z. Kristallogr. 227, 207 (2012).
  26. F. H. Herbstein and J. A. Snyman, Identification of Eckstrom-Adcock iron carbide as Fe7C3, Inorg. Chem. 3, 894 (1964).
  27. Z. Raza, N. Shulumba, N. M. Caffrey, L. Dubrovinsky, and I. A. Abrikosov, First-principles calculations of properties of orthorhombic iron carbide Fe7C3 at the Earth’s core conditions, Phys. Rev. B 91, 214112 (2015).
  28. G. Kresse and J. Furthmüller, Efficient iterative schemes for ab initio total-energy calculations using a plane-wave basis set, Phys. Rev. B 54, 11169 (1996).
  29. G. Kresse and J. Furthmüller, Efficiency of ab-initio total energy calculations for metals and semiconductors using a plane-wave basis set, Comput. Mater. Sci. 6, 15 (1996).
  30. G. Kresse and D. Joubert, From ultrasoft pseudopotentials to the projector augmented-wave method, Phys. Rev. B 59, 1758 (1999).
  31. P. E. Blöchl, Projector augmented-wave method, Phys. Rev. B 50, 17953 (1994).
  32. E. K. Delczeg-Czirjak, A. Edström, M. Werwiński, J. Rusz, N. V. Skorodumova, L. Vitos, and O. Eriksson, Stabilization of the tetragonal distortion of FexCo1x alloys by C impurities: A potential new permanent magnet, Phys. Rev. B 89, 144403 (2014).
  33. L. Reichel, G. Giannopoulos, S. Kauffmann-Weiss, M. Hoffmann, D. Pohl, A. Edström, S. Oswald, D. Niarchos, J. Rusz, L. Schultz, et al., Increased magnetocrystalline anisotropy in epitaxial FeCoC thin films with spontaneous strain, J. Appl. Phys. 116, 213901 (2014).
  34. J. Thakur, P. Rani, M. Tomar, V. Gupta, H. S. Saini, and M. K. Kashyap, Tailoring in-plane magnetocrystalline anisotropy of Fe5SiB2 with Cr-substitution, AIP Conf. Proc. 2115, 030506 (2019).
  35. G. Rahman and H. U. Jan, Elastic and magnetic properties of cubic Fe4C from first-principles, J. Supercond. Novel Magn. 31, 405 (2018).
  36. J. Cui, M. Kramer, L. Zhou, F. Liu, A. Gabay, G. Hadjipanayis, B. Balasubramanian, and D. Sellmyer, Current progress and future challenges in rare-earth-free permanent magnets, Acta Mater. 158, 118 (2018).
  37. J. Brandenburg, R. Hühne, L. Schultz, and V. Neu, Domain structure of epitaxial Co films with perpendicular anisotropy, Phys. Rev. B 79, 054429 (2009).
  38. W. Tang, Z. Zhen, C. Yang, L. Wang, T. Cowger, H. Chen, T. Todd, K. Hekmatyar, Q. Zhao, Y. Hou, et al., Fe5c2 nanoparticles with high MRI contrast enhancement for tumor imaging, Small 10, 1245 (2014).
  39. T. Hamaya, J. Oikawa, M. Doi, and H. Asano, Magnetic properties of Fe3C thin film prepared by the IBS method, Trans. Magn. Soc. Japan 2, 59 (2002).
  40. J. Liu, J. Li, and D. Ikuta, Elastic softening in Fe7C3 with implications for Earth’s deep carbon reservoirs, J. Geophys. Res. Solid Earth 121, 1514 (2016).
  41. A. Tsuzuki, S. Sago, S. I. Hirano, and S. Naka, High temperature and pressure preparation and properties of iron carbides Fe7C3 and Fe3C, J. Mater. Sci. 19, 2513 (1984).
  42. A. Jain, S. P. Ong, G. Hautier, W. Chen, W. D. Richards, S. Dacek, S. Cholia, D. Gunter, D. Skinner, G. Ceder, et al., Commentary: The materials project: A materials genome approach to accelerating materials innovation, APL Mater. 1, 011002 (2013).
  43. F. Mouhat and F.-X. Coudert, Necessary and sufficient elastic stability conditions in various crystal systems, Phys. Rev. B 90, 224104 (2014).
  44. V. Kanchana, G. Vaitheeswaran, X. Zhang, Y. Ma, A. Svane, and O. Eriksson, Lattice dynamics and elastic properties of the 4f electron system: CeN, Phys. Rev. B 84, 205135 (2011).
  45. S. F. Pugh, XCII. relations between the elastic moduli and the plastic properties of polycrystalline pure metals, Philos. Mag. 45, 823 (1954).
  46. M. A. McGuire and D. S. Parker, Magnetic and structural properties of ferromagnetic Fe5PB2 and Fe5SiB2 and effects of Co and Mn substitutions, J. Appl. Phys. 118, 163903 (2015).
  47. T. N. Lamichhane, O. Palasyuk, P. Antropov, I. A. Zhuravlev, K. D. Belashchenko, I. C. Nlebedim, K. W. Dennis, A. Jesche, M. J. Kramer, S. L. Budko, et al., Reinvestigation of the intrinsic magnetic properties of (Fe1xCox)2B alloys and crystallization behavior of ribbons, J. Magn. Magn. Mater. 513, 167214 (2020).
  48. T. N. Lamichhane, M. T. Onyszczak, O. Palasyuk, S. Sharikadze, T.-H. Kim, Q. Lin, M. J. Kramer, R. W. McCallum, A. L. Wysocki, M. C. Nguyen, et al., Single-crystal Permanent Magnets: Extraordinary Magnetic Behavior in the Ta, Cu, and Fe-Substituted CeCo5 Systems, Phys. Rev. Appl. 11, 014052 (2019).
  49. A. Palasyuk, Personal communication (2020).
  50. J. M. D. Coey, Perspective and prospects for rare earth permanent magnets, Engineering 6, 119 (2020).
  51. D. Goll and H. Kronmüller, High-performance permanent magnets, Naturwissenschaften 87, 423 (2000).
  52. Catalog of Arnold Magnetics cast Alnico products. Available at https://www.arnoldmagnetics.com/wp-content/uploads/2017/10/Cast-Alnico-Permanent-Magnet-Brochure-101117-1.pdf; see especially performance characteristics for Alnico 9 on p. 6.7.
  53. T. Liu, W. Li, M. Zhu, Z. Guo, and Y. Li, Effect of Co on the thermal stability and magnetic properties of AlNiCo 8 alloys, J. Appl. Phys. 115, 17A751 (2014).
  54. Q. Gao, I. Opahle, O. Gutfleisch, and H. Zhang, Designing rare-earth free permanent magnets in heusler alloys via interstitial doping, Acta Mater. 186, 355 (2020).
  55. DOE Public Access Plan, http://energy.gov/downloads/doe-public-access-plan.

Outline

Information

Sign In to Your Journals Account

Filter

Filter

Article Lookup

Enter a citation